Unit of competency
Modification History
Release 2 - Update of Australian Standards codes. Statement regarding currency of Australian Standards included in Range of Conditions and Performance Evidence.
Release 1 - New unit of competency
Application
This unit of competency covers setting up and operating IGU manufacturing equipment to process two sheets of glass that are separated by a spacer, and sealed to form an airtight unit and conducting associated quality testing.
No licensing, legislative or certification requirements apply to this unit at the time of publication.
Pre-requisite Unit
Competency Field
Unit Sector
Glass and Glazing
Elements and Performance Criteria
Elements describe the essential outcomes. |
Performance criteria describe the performance needed to demonstrate achievement of the element. |
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1 |
Prepare for work |
1.1 |
Work requirements are determined from work instructions |
1.2 |
Work health and safety (WHS) requirements relevant to operating insulating glass equipment, including personal protective equipment, are observed throughout the work |
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1.3 |
Work sequence is planned in a logical order to suit the job requirements and workplace procedures |
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1.4 |
Tools, equipment and materials are selected and checked prior to use to ensure they are appropriate for the work, of the required quality, serviceable and in a safe condition |
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1.5 |
IGU machines, tools and equipment are identified and checked for safe and effective operation, including emergency stops, gauges, guards and controls |
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1.6 |
Procedures for checking quality of materials and items produced, rating system compliance, working condition of equipment, and quality requirements for each stage of the IGU manufacturing process are identified |
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1.7 |
Communication with others involved with the work is established and maintained to ensure efficient work flow coordination, personnel cooperation and safety throughout the insulated glass manufacturing process |
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2 |
Set up equipment |
2.1 |
Machine settings and adjustments are made in accordance with job requirements and machine and tool manufacturer instructions |
2.2 |
IGU spacers are cut and sorted into order of run in accordance with workplace procedures |
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2.3 |
The desiccant hygroscopic substance that induces or sustains a state of dryness (desiccation) to be used in process is tested in accordance with industry standards and workplace practices |
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2.4 |
Trial runs are conducted to check machine operation, accuracy and quality of finished work, and any necessary adjustments made to machine settings |
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3 |
Conduct IGU manufacturing operations |
3.1 |
Glass sheets are loaded into IGU machine using the appropriate mechanical handling equipment |
3.2 |
IGU spacers are assembled in accordance with specification/order and workplace procedures |
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3.3 |
IGU machine is operated to wash and dry glass and to press the unit |
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3.4 |
Unit is unloaded from IGU machine and relocated for sealing using appropriate mechanical handling equipment in accordance with workplace practices |
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3.5 |
Primary and secondary seal equipment is operated in accordance with workplace procedures |
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3.6 |
Testing for water vapour (dewpoint) and integrity of sealing (moisture) is conducted in accordance with workplace procedures |
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3.7 |
Serviceable units are labelled and stored in accordance with industry standards and workplace procedures, with items not meeting quality requirements being discarded or returned for reprocessing in accordance with workplace procedures |
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4 |
Complete work and maintain equipment |
4.1 |
Work area is cleaned and rubbish disposed of, as appropriate |
4.2 |
IGU machine is cleaned and inspected for serviceability in accordance with workplace procedures |
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4.3 |
Unserviceable equipment is tagged and faults identified in accordance with workplace procedures |
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4.4 |
Equipment and tooling are maintained in accordance with workplace procedures |
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4.5 |
Tools, equipment and unused materials are removed and stored appropriately |
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4.6 |
Documentation is completed in accordance with workplace requirements |
Foundation Skills
Foundation skills essential to performance are explicit in the performance criteria of this unit of competency. Detail on appropriate performance levels for each furnishing unit of competency in reading, writing, oral communication and numeracy utilising the Australian Core Skills Framework (ACSF) are provided in the Furnishing Training Package Implementation Guide.
Range of Conditions
Specifies different work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) are included. Range is restricted to essential operating conditions and any other variables essential to the work environment. |
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Unit context includes: |
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Work requirements include: |
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Tools and equipment include: |
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Materials include: |
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Personal protective equipment includes: |
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Information and procedures include: |
Note, wherever Australia Standards are listed they apply at the time of publication, but the most current version (including amendments) or replacement versions are to be used. |
Unit Mapping Information
Supersedes and is equivalent to LMFGG3012C Set up and operate insulated glass unit manufacturing equipment.
Links
Companion Volume implementation guides are found in VETNet - https://vetnet.gov.au/Pages/TrainingDocs.aspx?q=0601ab95-583a-4e93-b2d4-cfb27b03ed73